BIO436R & BIO536R Biomatics Parts Wa

Biomatics™ Parts Washers

These heated parts cleaners use hydrocarbon converting microbes to reduce solid waste and virtually eliminate fluid disposal. The hydro-carbon converting microbes are added to the cleaning solution and break down oils, grease and other organic impurities into water and carbon dioxide. The advantage for users is that the cleaning fluid almost never needs replacing.

The bioremediation process is greatly helped by a built-in tank solution aeration system that increases the effectiveness of the microbes. This self-sustaining system reduces your dependence on cleaning solution changes and recycling companies.

Constructed of the same thermoplastic as our DH 436/536 Series, the BIO Series uses the same cleaning processes of Flow-Thru brush or flexible Stay-Put nozzle, shares a flow control valve, plus similar three piece (base, sink and power module) construction and 300 lb. capacity. The cleaning solution is held at a constant 102º F (39º C) for optimum cleaning effectiveness and system maintenance.

Our special pH neutral Biotene cleaning fluid and microbe system ensures an extended life for cleaning fluids without costs to change or dispose of fluid. The warm detergent is mild and pleasant to work in, and replacement filters and microbe packages are available to re-invigorate fluids.

STANDARD FEATURES

• Bioremediation process turns grease/oil and organic substances into water and carbon dioxide, eliminating most fluid changes caused by increased saturation of organic contaminants
• 3-way control valve, Flow-Thru brush and flexible Stay-Put hose for brush and flush cleaning
• Rugged thermoplastic construction provides long service life; backed by five-year warranty
• pH neutral Biotene cleaning solution has USDA and SCAQMD approval
• Low liquid level warning and Ground Fault Circuit Interrupter shuts off power to heat in event liquid level drops below a certain point; GFCI shuts entire unit down in event of electrical short or malfunction
• Nine-inch deep sink, 300 pound capacity and 30-gallon reservoir
• Triple Action filtration removes non-organic impurities
• Power module with indicator lights for Power On, Heater On, Low Water shutoff
• Includes BIOFL1 filter with Microbial BioPack for initial set-up
• In-tank aeration system increases microbe effectiveness for faster, better bioremediation

*It is recommended that the user check the first time with federal, state and local authorities for any special regulatory considerations.

Hydrocarbon-busting microbes first gained recognition when they were used to safely assist the cleanup of the Exxon Valdez spill in 1989. The microbes used in the Biomatic™ System are very similar to their now-famous cousins!

The simplest explanation of how the Biomatic™ parts washer works is: the Super Biotene® cleaning solution cleans the parts while the active microbial action cleans the fluid. This bioremediation process takes place within the parts washer solution reservoir. The microbes work by actually breaking down the hydrocarbon contaminants into their component parts - water (H2O) and carbon dioxide (CO2) leaving the Biotene cleaning solution free of oily, greasy contamination that can affect clean parts.

When parts are placed in the parts cleaner, the heated Super Biotene® lifts the grease and grime from the part. A Flexible Stay-Put nozzle and Flow-Thru brush aid the solution in the removal of especially stubborn oil, grease, and other contaminants.

Solution contaminated during this parts washing process flows through a triple filtration system; entering the cleaning solution reservoir first through a pre-filter/vapor barrier, then through a wire mesh stainless steel filter eliminating solid particulate as small as 50 microns. The microbes in the system go to work converting the grease and oil in the reservoir fluid into carbon dioxide and water. The remediated solution then passes through a polyester final filter before being reused in the parts washing process.

Comparable microbes have been successfully used in petrochemical and chemical plants, refineries, food processing plants, restaurants, marine barge bilges, machine shop parts washers, truck washers, wood treating plants, ground water remediation and septic tanks.

The Biomatic™ System:

• Degrades oil, grease and a wide variety of hydrocarbons
• Microbes that degrade hydrocarbons into harmless byproducts
• Self-sustaining, colony of harmless microbes
• Solves waste disposal problems right in the parts washer

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