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DeFelsko PosiTest Pinhole and Holiday Detectors

PosiTest LPD Low voltage Pinhole Detector PosiTest HHD
PosiTest LPD
Low voltage Pinhole Detector
PosiTest HHD
High voltage Holiday Detector

 

PosiTest  Pinhole and Holiday Detectors
LPDKITB PosiTest LPD Basic Kit
LPDKITC PosiTest LPD Complete Kit
HHDKIT PosiTest HHD Kit
HHDKITB PosiTest HHD Basic Kit
PosiTest LPD Accessories
LPDACCPK POSITEST LPD ACCESSORY PACK - FOR LOW VOLT. PINHOLE DETECTOR
LPDSPONGESPK LPD RECTANGULAR SPONGE 3/PK
LPDSPONGERPK LPD ROLLER SPONGE 12/PK
LPDSPONGECPK LPD 8X8 SHEET SPONGE 3/PK
LPDEXTROD LPD EXTENSION ROD 305MM (12)
LPDWET LPD WETTING AGENT 60ML/BOTTLE - 2/PK
LPDVERIFY LPD VERIFIER
PosiTest HHD Accessories
Rolling Spring Electrodes
HHDSPRING4 Rolling Spring Coil for 4” pipe (102 mm) OD
HHDSPRING6 Rolling Spring Coil for 6” pipe (152 mm) OD
HHDSPRING8 Rolling Spring Coil for 8” pipe (203 mm) OD
HHDSPRING10 Rolling Spring Coil for 10” pipe (254 mm) OD
HHDSPRING12 Rolling Spring Coil for 12” pipe (304 mm) OD
HHDSPRING14 Rolling Spring Coil for 14” pipe (356 mm) OD
HHDSPRING16 Rolling Spring Coil for 16” pipe (406 mm) OD
HHDSPRING20 Rolling Spring Coil for 20” pipe (508 mm) OD
HHDSPRING24 Rolling Spring Coil for 24” pipe (610 mm) OD
HHDSPRING30 Rolling Spring Coil for 30” pipe (762 mm) OD
HHDSPRING36 Rolling Spring Coil for 36” pipe (914 mm) OD
Flat Wire Brush Electrodes
HHDFLTBRSH2 Flat Brush 51 mm/2 inch
HHDFLTBRSH6 Flat Brush 152 mm/6 inch
HHDFLTBRSH8 Flat Brush 203 mm/8 inch
HHDFLTBRSH12 Flat Brush 305 mm/12 inch
HHDFLTBRSH24 Flat Brush 610 mm/24 inch
HHDFLTBRSH36 Flat Brush 914 mm/36 inch
HHDFLTBRSH48 Flat Brush 1219 mm/48 inch
Fan Brush Electrodes
HHDFANBRSH Fan Brush 152 mm/6 inch
Conductive Rubber Paddle
HHDPADDLE Conductive Paddle 102 mm/4 inch

The PosiTest HHD is compatible with SPY coils, brushes, and accessories

Click here to download manual

Low voltage Pinhole Detector

The PosiTest LPD Low voltage Pinhole Detector detects holidays, pinholes and other discontinuities on metal and concrete substrates.

Simple

  • Easy-to-use interface with bright, multi-function LEDs
  • Ready to measure  both kits come with everything needed for testing
  • Audibly and visibly alerts when flaws are detected
  • Lightweight, ergonomic design

Durable

  • Rugged, environmentally sealed enclosure
  • Weatherproof, dustproof and shockproof  meets or exceeds IP65
  • Two year warranty

Accurate

  • Automatic self-test verifies voltage calibration
  • Regulated voltage outputs will not drop under load
  • Long Form Certificate of Calibration included
  • GroundSense visibly reassures the user that the instrument is properly grounded
  • Conforms to international standards including ISO, ASTM and NACE

Versatile

  • A wide range of adaptable sponge hardware for a variety of test configurations
  • Common threads and connectors allow for maximum flexibility
  • Headphone jack with included earbud for noisy environments
  • Uses 3 AAA alkaline or rechargeable batteries
  • 4 voltage output options conform to a variety of standards
Specifications
Voltage 9V + / - 5 percent 67.5V + / - 5 percent 67.5V + / - 5 percent 90V + / - 5 percent
Sensitivity 90k + / - 3 percent 80k + / - 3 percent 90k + / - 3 percent 400k + / - 3 percent
Thickness Range
0 – 500 μm (0 – 20 mils)
Temperature Range
-10 – 50° C (14 – 122° F)
Battery Life
> 150 hrs (depending on battery type)
IP Rating
meets or exceeds IP65
Size
27 x 6 x 5.5 cm (10.6" x 2.3" x 2.1") without wand
Weight
180 g (6.4 oz.) without batteries

PosiTest LPD Basic Kit

Includes everything needed for detecting pinholes using a rectangular sponge

  • Basic Kit comes complete with PosiTest LPD, base tube, 3 AAA batteries, rectangle sponge hardware, rectangle sponge, 4.5 m (15’) ground wire, insulating collar, ear bud, wrist strap, carabiner, Long Form Certificate of Calibration traceable to NIST, instructions, hard shell case, two year warranty
def lpd basic kit

PosiTest LPD Complete Kit

  Includes contents of the Basic Kit, plus adaptable sponge hardware and extension accessories in a hardshell case.

  Adaptable Sponge Hardware

  • Rectangle (Flat)
  • Roller
  • Internal Diameter
  • Additional 20 cm x 20 cm (8 x 8 inch) sheet sponge for custom usages
  • Wetting agent

  Extension Accessories

  • Extension rods provide an additional 0.6 m (2') of reach
  • Universal adapters to extend existing paint rollers and poles
  • 12 m (40') ground wire
  • 4.5 m (15') hot wire
  • Magnetic grounding post
PosiTest LPD Complete Kit

sponge hardwarelpd complete kit

Click here to download manual

PosiTest HHD

High voltage Holiday Detector

Detects holidays, pinholes and other discontinuities using pulse DC

  • Lightweight, ergonomic design provides comfortable all-day use, reducing operator fatigue
  • Regulated pulse DC voltage output that won't change under load + / - 5 percent voltage accuracy
  • Voltage calculator feature choose one of 11 international standards, and input the coating thickness to automatically calculate the required test voltage
  • Extensive electrode options choose from a wide range of rolling spring and flat wire brush electrodes or use electrodes from other manufacturers with optional adaptors custom sizes available upon request
  • Long Form Certificate of Calibration included with each instrument

Conforms to ASTM D4787/D5162/G62, ISO 29601, NACE SP0188/SP0274/SP0490, AS3894.1

Simple

  • Easy-to-use with bright, color LCD
  • Ready to measure comes with everything needed for testing
  • Audibly and visibly alerts when flaws/holidays are detected
  • Lightweight, ergonomic design provides comfortable all-day use, reducing fatigue
  • Voltage calculator feature choose one of 11 international standards, and input the coating thickness to automatically calculate the required test voltage

Durable

  • Rugged, environmentally sealed ABS plastic enclosure
  • Weatherproof, dustproof, and shockproof
  • Included hard shell case with custom foam inserts for superior protection
  • Two year warranty

Accurate

  • Built-in certified voltmeter (crest meter, jeep meter) displays and regulates the voltage at the electrode
  • Long Form Certificate of Calibration included with each instrument
  • Conforms to national and international standards including ISO, ASTM, and NACE

Powerful

  • Strobe light and loud audible alarms emitted when a holiday is detected. Audio alarm mode can be adjusted for differing environments.
  • Removable Smart lithium-ion battery with built-in charge state indicator

Versatile

  • A wide range of rolling spring electrodes and wire brushes are available. Custom sizes available upon request.
  • Optional handheld wand accessory coverts the detector into a wand configuration ideal for testing hard-to-reach areas (suitable for voltages
  • < 15 kV)
  • Industry-standard connectors and adaptors for compatibility with nearly all existing electrodes
  • User adjustable voltage range from 0.5 - 35 kV

Safe

  • Press and hold Safety Trigger helps prevent accidental high voltage generation
  • 7.6 m (25') ground (earth) cable with locking connector and spring clamp
  • Shock proof/creep proof internally sealed to minimize creep distance to high voltage components. Designed in accordance with IEC 61010-1.
Specifications
Models PosiTest HHD Kit PosiTest HHD Basic Kit
Output Voltage Range 0.5 - 35 kV
Output Voltage Adjustment 0.5 kV - 1 kV: 10 Volt Steps
1 kV - 35 kV: 100 Volt Steps
Output Accuracy + / - 5 percent
Pulse Duration 10 μs
Pulse Repetition Rate 30 Hz
Coating Thickness Range up to 20 mm (780 mils)
Operating Temperature -20 to 60 deg C (-4 to 140 deg F)
Case Pelican Storm extreme
duty waterproof case
Heavy duty hard-shell case
Included Electrode Rod 50 cm (20 in) 13 cm (5 in)
Shoulder Strap Included Optional
Battery Size 72 Wh Li-ion 36 Wh Li-ion
Typical Battery Life
for selected rolling
springs at 10 kV
12 inch 40 hrs. 16 hrs.
40 inch 30 hrs. 12 hrs.
Weight 12 kg (27 lbs.) 6 kg (13 lbs.)
Dimensional Weight 19 kg (42 lbs.) 14 kg (30 lbs.)

 

Q. What is a pinhole detector?

A.  A pinhole detector is a non-destructive instrument for detecting discontinuities in a coating system including pinholes, cracks and thin spots. Other names include porosity detector, continuity tester, sponge tester and holiday detector.

There are two types of pinhole detectors, low voltage (wet sponge) and high voltage (spark tester). Low voltage detectors, like the PosiTest LPD, are typically used on coating systems less than 500 µm (20 mils) thick. High voltage spark testers operate at voltages up to 35,000V which can seriously harm the operator and damage the coating if the test is not correctly conducted. They tend to be more expensive and more complex than low-voltage pinhole detectors.

 

Q. What is measured?

A. A low-voltage pinhole test is performed by moving a moistened, electrified sponge over a non-conductive coating applied to a conductive substrate. The instrument is grounded or earthed to the conductive substrate, typically by clamping onto an uncoated area.

illustration of lpd

When the coating is continuous and no defects are present, electricity is unable to pass from the sponge to the substrate through the non-conductive coating. But when the electrified sponge encounters a flaw in the coating, electricity is able to flow into the substrate and travel back to the instrument through the ground wire, completing the circuit and setting off the audible and visible alarms.

 

Q. Why is porosity measurement important?

A. After a protective coating has been applied, it is important to ensure there are no defects or discontinuities present that expose the substrate beneath. Small areas of thin or missing coating, called pinholes or holidays, can become foci for corrosion and drastically reduce the life of a protective coating system. They can be invisible to the naked eye.

Porosity detectors are often used in applications where corrosion is difficult to monitor, or in aggressive service environments where performance of the protective coating is critical.

 

Q. How does it measure coatings on concrete?

A. When measuring coating thickness, concrete is not considered a conductive’substrate, as it is much less conductive than metal. However, concrete is still slightly conductive, and can carry enough current to allow low-voltage pinhole detectors to function. Therefore, for the purposes of low-voltage pinhole detection, concrete is considered a ‘conductive’ substrate.

The challenge when conducting low-voltage pinhole testing on concrete is to ensure the instrument is properly grounded. If there is exposed rebar or metal protruding from the concrete, this is the easiest solution. An alternative is to drive a metal rod (or piece of rebar) into the ground nearby the concrete to at least the depth of the slab, relying on the earth to conduct the electric current between the rod and the slab.

 

Q. What are the available options?

A. DeFelsko offers a Basic Kit, a Complete Kit and an Accessory Pack.

  • Basic Kit – Includes everything required to conduct a porosity test, in a hard-shell inspection case.
  • Complete Kit –Includes the contents of the Basic Kit, in addition to accessories to extend the reach and versatility of the PosiTest LPD.
  • Accessory Pack – Includes everything required to upgrade a Basic Kit to a Complete Kit.

Q. How is the PosiTest LPD different than other pinhole detectors?

A. The PosiTest LPD has been designed as a fully customizable unit and offers a number of features not typically found in other competitive instruments.

  • Lightweight  weighs less than most competitive products, reducing muscle strain and fatigue
  • Ergonomic design - while most other devices are box-shaped, the PosiTest LPD was specifically designed to fit comfortably in the hand with a balanced weight distribution
  • Easy-to-use  bright LEDs and simple 3-button operation with graphic icons
  • Calibrated (well-regulated) voltage outputs that will not drop under load. The PosiTest LPD is more likely to find small pinholes than other devices.
  • GroundSense visibly reassures the user that the instrument is properly grounded. Most competitive devices would not alert if the connection to ground is lost, resulting in undetected pinholes.
  • Common threads and connectors allow for unprecedented compatibility and customization. Customers can extend the reach of the PosiTest LPD with their own poles and extension rods.
  • All models include a hard shell case to conveniently carry the instrument and all accessories.
  • Includes Long Form Certificate of Calibration traceable to NIST
  • Two year warranty
  • IP65 ingress protection- dust and splash resistant. No other device is rated this highly.

Q. What is the purpose of the wetting agent?

A. Sometimes pinholes are so miniscule that water has difficulty reaching the conductive substrate underneath, especially on thicker coatings when the water must penetrate further into a pinhole to reach the substrate. In these instances, inspectors will use a surfactant (wetting agent) to lower the surface tension of the water, allowing the solution to better penetrate the pinhole.

 

Q. Is the new PosiTest LPD compatible with PosiSoft solutions?

A. No. The PosiTest LPD does not record any data.

 

Q. How is the PosiTest LPD calibrated at DeFelsko?

A. Each PosiTest LPD is calibrated at all test voltages with a load of known electrical resistance and a voltmeter, each traceable to a National Metrology Lab.

A Long Form Certificate of Calibration containing actual measured values is included with every instrument.

No other device provides this level of Certification.

 

Q. What is the recertification cost for the PosiTest LPD?

A. The cost to recertify is $ 95 and includes a Long Form Certificate of Calibration. Recertification usually takes one day.



 

Q. What is a holiday detector?

A holiday detector is a non-destructive instrument for detecting discontinuities in a coating system including holidays, pinholes, and cracks. Other names include porosity detector, continuity tester, and holiday tester.

There are two types of pinhole detectors: low voltage (wet sponge) and high voltage (spark tester). Low voltage detectors, like the PosiTest LPD, are typically used on coating systems less than 500 µm (20 mils) thick. High voltage spark testers, like the PosiTest HHD operate at voltages up to 35,000V and are typically used on coatings more than 500 µm (20 mils) thick.

Q. What is meant by the term 'stick type' or 'wand' holiday detector?

A 'stick type' holiday detector is a standalone detector with internal battery power and electrodes that attach to the end of an electrode rod (stick). 'Wand' or 'Belt-style' detectors typically have a separate battery pack carried on the belt or shoulder strap and electrodes that attach to a handheld wand. The PosiTest HHD is the first combination stick type/wand type instrument on the market. With the optional handheld wand accessory, the PosiTest HHD converts into a wand style instrument suitable for voltages less than 15k.

Q. How is a high-voltage test performed?

A high-voltage holiday test is performed by moving a charged electrode over the coated surface. When a holiday is encountered, current flows from the electrode into the substrate. The current returns to the detector through the ground (earth) wire, completing the circuit and triggering audible and visible alarms. An integrated peak reading voltmeter measures and displays the output voltages on the display while in use.

Q. Why is porosity measurement important?

After a protective coating has been applied, it is important to ensure that there are no defects or discontinuities present that expose the substrate beneath. Small areas of thin or missing coating, called 'pinholes' or 'holidays', can become foci for corrosion and drastically reduce the life of a protective coating system. They can be invisible to the naked eye. Porosity detectors are often used in applications where corrosion is difficult to monitor, or in aggressive service environments where performance of the protective coating is critical.

Q. How does the PosiTest HHD measure coatings on concrete?

When measuring coating thickness, concrete is not considered a 'conductive' substrate, as it is much less conductive than metal. However, concrete is still slightly conductive, and can carry enough current to allow holiday detectors to function. Therefore, for the purposes of holiday detection, concrete is considered a 'conductive' substrate.

Q. Are custom size electrodes available?

Yes. DeFelsko manufactures a wide variety of rolling spring and flat wire brush electrodes. Custom sizes are available upon request.

Q. Are internal pipe, half-circle, and other types of electrodes available?

Flat brush and spring electrodes will be available in pre-stocked and custom lengths, in addition to the handheld rubber paddle and fan brush. DeFelsko plans to add additional types of electrodes in the future, based on demand. If you have a request for an electrode configuration not currently offered by DeFelsko, please let us know.

Q. What electrodes are compatible with the PosiTest HHD?

The PosiTest HHD offers industry-standard connectors and adaptors for compatibility with nearly all existing electrodes including SPY, PCWI, Tinker and Rasor, and 266/280.

Q. What is the PosiTest HHD Verifier?

The PosiTest HHD Verifier is a calibrated voltmeter (crest meter, jeep meter) ideal for verifying the operating voltage of ALL Pulse type holiday detectors in the range from 500 to 35,000 Volts.

Q. Is the PosiTest HHD Verifier necessary to use the PosiTest HHD High voltage Holiday Detector?

No. The PosiTest HHD features a built-in voltmeter (crest meter, jeep meter) with a traceable Long Form Certificate of Calibration. However, some standards call for a standalone voltmeter.

Q. Is the PosiTest HHD compatible with PosiSoft solutions?

No. The PosiTest HHD does not record any data.

Q. How is the PosiTest HHD calibrated at DeFelsko?

Each PosiTest HHD is calibrated using instruments traceable to a National Metrology Lab. A Long Form Certificate of Calibration containing actual measure values is included with every instrument.

Q. Are there any special shipping considerations for the PosiTest HHD's Lithium-Ion batteries?

The PosiTest HHD and one additional spare battery (charged less than 30% of capacity) can be shipped via surface and air transport on the major carriers (UPS, FedEx, and DHL) to all countries, subject to additional labelling requirements.

Note: When returning the PosiTest HHD for service or repair, DO NOT include any batteries.

 

LPDKITB
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HHDKIT
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HHDKITB
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LPDACCPK
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Mfg. item #: LPDACCPK
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LPDSPONGESPK
LPD RECTANGULAR SPONGE 3/PK
Mfg. item #: LPDSPONGESPK
DEFLPDSPONGESPK
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$12.00

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LPDSPONGERPK
LPD ROLLER SPONGE 12/PK
Mfg. item #: LPDSPONGERPK
DEFLPDSPONGERPK
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$30.00

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LPDSPONGECPK
LPD 8X8 SHEET SPONGE 3/PK
Mfg. item #: LPDSPONGECPK
DEFLPDSPONGECPK
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$25.00

290
LPDEXTROD
LPD EXTENSION ROD 305MM (12)
Mfg. item #: LPDEXTROD
DEFLPDEXTROD
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$55.00

290
LPDWET
LPD WETTING AGENT 60ML/BOTTLE - 2/PK
Mfg. item #: LPDWET
DEFLPDWET
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$25.00

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LPDVERIFY
LPD VERIFIER
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HHDSPRING4
HHD SPRING COIL - FOR 102MM/4 PIPE
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HHDSPRING6
HHD SPRING COIL - FOR 152MM/6 PIPE
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290
HHDSPRING8
HHD SPRING COIL - FOR 203MM/8 PIPE
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HHDSPRING10
HHD SPRING COIL - FOR 254MM/10 PIPE
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HHDSPRING12
HHD SPRING COIL - FOR 304MM/12 PIPE
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$140.00

290
HHDSPRING14
HHD SPRING COIL - FOR 356MM/14 PIPE
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HHDSPRING16
HHD SPRING COIL - FOR 406MM/16 PIPE
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290
HHDSPRING20
HHD SPRING COIL - FOR 508MM/20 PIPE
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$180.00

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HHDSPRING24
HHD SPRING COIL - FOR 610MM/24 PIPE
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HHDSPRING30
HHD SPRING COIL - FOR 762MM/30 PIPE
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HHDSPRING36
HHD SPRING COIL - FOR 914MM/36 PIPE
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290
HHDFLTBRSH2
HHD FLAT BRUSH, 51 MM/2 SS
Mfg. item #: HHDFLTBRSH2
DEFHHDFLTBRSH2
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$80.00

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HHDFLTBRSH6
HHD FLAT BRUSH, 152 MM/6 SS
Mfg. item #: HHDFLTBRSH6
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$100.00

290
HHDFLTBRSH8
HHD FLAT BRUSH, 203 MM/8 SS
Mfg. item #: HHDFLTBRSH8
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$120.00

290
HHDFLTBRSH12
HHD FLAT BRUSH, 305 MM/12 SS
Mfg. item #: HHDFLTBRSH12
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$160.00

290
HHDFLTBRSH24
HHD FLAT BRUSH, 610 MM/24 SS
Mfg. item #: HHDFLTBRSH24
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$320.00

290
HHDFLTBRSH36
HHD FLAT BRUSH, 914 MM/36 SS
Mfg. item #: HHDFLTBRSH36
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$480.00

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HHDFLTBRSH48
HHD FLAT BRUSH, 1219 MM/48 SS
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Mfg. item #: HHDFLTBRSH48
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HHDFANBRSH
HHD FAN BRUSH, 152 MM/6 SS
Mfg. item #: HHDFANBRSH
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$30.00

290
HHDPADDLE
HHD CONDUCTIVE PADDLE, 102 MM/4
Mfg. item #: HHDPADDLE
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$75.00

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